Efficient and Low-Cost Oil Extraction: How a 10-Ton/Hour Twin-Screw Press is Transforming Palm Oil Production

In today’s competitive food and beverage industry, efficiency isn’t just an advantage—it’s a necessity. For manufacturers processing palm oil at scale, the choice of extraction technology can make or break profitability. Enter the 10-ton/hour twin-screw press, a proven solution that delivers both higher throughput and lower energy consumption—without compromising on quality.

Why This Technology Works Better for Food & Beverage Producers

Unlike traditional screw presses, which often struggle with fiber-rich feedstocks like palm kernels, twin-screw systems apply controlled pressure and shear forces across multiple stages. A real-world case from a Malaysian palm oil mill showed:

• 30% increase in daily output (from 7 to 10 tons/hour)
• 22% reduction in electricity usage per ton of oil
• Improved oil clarity and reduced free fatty acid levels—key for food-grade certification

These results aren't isolated. Independent lab tests confirm that optimized twin-screw parameters (e.g., RPM range: 80–120, temperature control: 65–75°C) significantly reduce mechanical stress while maximizing oil yield from fresh fruit bunches (FFB).

Operational Tips That Make the Difference

Even the best machine needs smart operation. Here’s what top-performing plants do differently:

1. Pre-conditioning FFB with moisture adjustment (ideal: 60–70%) improves press efficiency by up to 15%
2. Regular monitoring of torque and temperature curves helps prevent overloading—a common cause of downtime
3. Monthly cleaning of screw channels reduces wear and maintains consistent pressure gradients

For small-to-mid-sized farms and processors, this means less waste, fewer breakdowns, and more predictable production cycles—critical when dealing with seasonal harvests or tight delivery schedules.

Maintenance Matters: Extend Lifespan, Reduce Downtime

With proper care, these presses last 10+ years—far beyond older models. Key maintenance steps include:

When you treat your equipment like a partner—not just a tool—you get better returns, faster problem resolution, and stronger confidence in scaling operations.